How I'll convert my '79 Honda CX500 Custom into a trike . . .

 

Honda CX500 Custom  Q   Q     Q     Q      A stock  Honda CX500-C motorcycle      Q   

According to the service manuals:
V-twin engine (4 pushrod-operated valves per cylinder, 10:1 compression ratio)
50 horsepower, 32 foot pounds of torque
5-speed transmission with shaft drive
57.3" wheelbase, 452 lbs.
106 mph top speed.

 

 CARCENTRIC CX500 Trike  Q   Q     Q     Q      ROXINANTE*  -  Our CX500-C trike      Q     

The PaintShopPro sketch to the right shows how our trike will look when finished:
Wheelbase increased about a foot and the front lowered a couple of inches
CX500 swing arm and final drive replaced with a Triumph Spitfire rear suspension
      
and a Triumph GT6 differential
Late-'60s VW Beetle rear fenders trimmed to fit

Picasso's Rocinante     ‹----‹‹‹    art for top of tank courtesy of Picasso
 *
Rocinante was Don Quixote's faithful steed - the "x" in Roxinante is from the CX500.  

  

 SPECIFICATIONS

TIRES

FINAL DRIVE

OVERALL

 

 

tire W

tire AR

wheel D

tire D

tire D

ring/pinion

r/p D

DIFFERENCE

axle H

 

 

 

 

 

 

 

 

 

 

CX500-C FRONT

3.50"

90

19

25.30"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CX500-C REAR

130mm

90

16

25.21"

 

3.09:1

 

 

 

Roxinante REAR

205mm

70

15

26.30"

+4.3%

3.27:1

-5.5%

1.4% lower

up 0.54"

 

 

 

circumference:

  82.6"

 

(GT6)

 

v v v

 

CX500 Custom

Circumference

Revs/mile

Trident

Roxinante

 

 

 

v v v

 

(stock bike)

79.2"

800

police trike

(trike)

 

 

 

 

 

 

 

Speed D>

10.8% lower

1.4% lower

<<<

<<<

<<<

 

3567

 rpm @ 40 mph in 5th

4000

3618

 

 

 

 

 

4458

 rpm @ 50 mph in 5th

5000

4523

 

 

 

 

 

5350

 rpm @ 60 mph in 5th

6000

5428

 

 

 

 

 

6242

 rpm @ 70 mph in 5th

7000

6332

 

 

 

 

 

7133

 rpm @ 80 mph in 5th

8000

7237

 

 

 

 

 

 


TRIKE CONVERSION DETAILS
Subframe mounting points

 

REAR SUBFRAME MOUNTS.  The subframe will be bolted to the CX500 frame at three pairs of points (see drawing to the right):
the top crosstube of the main frame member (C),
at the footpeg locator crosstube (E), and
where the bike's coil springs and shock absorbers were mounted (A).
Crosstubes (C and E) will have solid steel cylinders welded inside, and those cylinders will be drilled and tapped for Grade 8 mounting bolts.

REAR SUBFRAME MATERIALS.  Front-to-rear tubes and the crossmember above the swaybar will be made from 1" x 2" square tubing (1/8" wall). Both the horizontal x-brace (X1) and the diagonal x-brace (X2) will use 1"square tubing (1/16" wall). The parcel shelf frame will use 3/4" square tubing (1/16" wall).

            Color coding in the rear subframe drawing below:

     Honda CX500  frame  (only the rear section is shown)

     VW SuperBeetle front  swaybar  used in the trike to locate rear uprights

     Triumph Spitfire  rear suspension  and Triumph GT6  differential

     Fabricated  subframe,   parcel shelf,  and custom  driveshaft

Rear subframeREAR SUSPENSION.  Part of the frame from a 1980 Triumph Spitfire will be used (click here for a photo), along with its shocks, swing axles, suspension uprights, and transverse leaf spring (a leaf or two of which will be removed to soften the ride). Instead of the Spitfire's stock radius rods, however, the front swaybar from a VW Super Beetle will be substituted - it will provide the extra advantage of resisting outward lean during cornering. This lightweight setup has a rear track with stock wheels of only 50", so its width won't overwhelm the fairly small size of the CX500 donor bike.

REAR WHEELS.  A rare pair of Compomotive FH1570 alloy wheels (15" x 7" with a 4-on-4.5" pcd and an offset of 10mm) will be mounted to the oddball 4-on-3.75" pcd Spitfire hubs via a pair of adapters machined from 6061-T aluminum.

REAR BRAKES.  The CX500's rear brake pedal will actuate Spitfire stock rear drum brakes via a Spitfire single circuit master cylinder.

DIFFERENTIAL.  A Triumph GT6 differential will be substituted (the two models share the same third member case and flange sizes) because its 3.27:1 ring/pinion ratio is better suited to the trike than the Spitfire differential's 3.89:1 ring/pinion ratio would be.

OVERALL GEARING.  While the Triumph GT6's final drive ratio is a little more than 5% "shorter" than the CX500 bike's 3.09:1, the larger diameter of the rear tires compensates for most of that difference. The trike's overall gearing will be only 1%-2% lower than that of the CX500 bike because the 205/70R15 tires that will be used have a 26.3" overall diameter (4.3% taller than the CX500 bike's rear tire).

DRIVESHAFT (or propshaft, for those in the UK). Since the differential needs to be centered left-to-right and the output of the CX500 transmission is offset several inches to the right of center, the trike's driveshaft will have fairly large working angles - and those angles can lead to destructive vibration at highway speeds. Rather than throwing something together myself and hoping for the best, I intend to bring a CX500 driveshaft and a Spitfire driveshaft to a driveshaft speciality shop, supply the necessary dimensions, and pay them to provide me with a balanced, custom part ready for installation.

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